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Electro Tinning / Tin Free Steel

The Electrolytic Tinning Line (ETL) is the final stage in the production cycle of tin plate. The production of Tin Free Steel (TFS), also known as Electro-Chromium Coated Steel (ECCS), is also possible.

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Overview

The tinning line is the most complex and sophisticated strip processing line, incorporating the following processes in sequence: dip/spray cleaning, electrolytic cleaning, pickling, TFS plating (first and second steps, plus rinse and drag out), tin plating (plus rinse/drag out and flux), tin reflow, chemical treatment, and oiling. Modern lines also include side trimming and tension leveling.

In the most advanced lines, tin plating is performed using insoluble anode technology, where tin dissolution occurs in special plants. Tenova has successfully addressed the high sludge generation issue that afflicted previous lines. With Tenova's tin dissolution technology, sludge generation is comparable to lines using soluble tin anodes.

Tenova has developed a new low-sludge tin dissolution process for insoluble anode technology, minimizing sludge production and tin loss. Other benefits include reduced manpower for anode handling, increased operational safety, improved coating quality, better process control, more flexible campaigns, and the ability to achieve the lowest tin coating thickness on the strip.

Insoluble anodes have a fixed width. To process strips of different widths, edge masks are used to prevent "white border defects." Tenova's edge mask design ensures easy inspection and access to the cell for maintenance and operational activities.

For certain applications, tin plate can be replaced by Tin Free Steel (TFS) or Electrolytic Chromium Coated Steel (ECCS). TFS can be produced either in the same tinning line (with dedicated additional plating tanks) or in a separate line for high production volumes. Tenova supplies both high-technology tinning and TFS lines, either single or combined.

In ETL lines, conventional chemical treatment (ASTM #300 or #311) using hexavalent chromium will soon be prohibited in Europe and worldwide due to occupational health and safety concerns. Tenova provides equipment for alternative Cr-free passivation, having developed its own process know-how (including Tenova EPZ for zirconium precipitation and Henkel Bonderite® coating) to meet the needs of customers requiring Cr-free passivation for revamping existing lines or new lines.

With the proper coater and drying system, both developed internally, Tenova supplies titanium/zirconium Cr-free passivation sections to produce passivated products named 505 and 555 as per the latest revision of EN 10202. 

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Papers
11

Papers

Document
Techint Insoluble anodes technology with an improved tin dissolution process - 2004 at 8th international tinplate conference
Document
The new Techint electrolytic tinning line at Aceralia Aviles -2005 Steel Times International
Document
Solving the insoluble – Iron & Steel 2007
Document
Solving the insoluble – 2007 Metal Buletin Monthly
Document
Insoluble anode technology for tinplate production – 2008 Metallurgical Plant and Technology
Document
Operating Success of insoluble anodes for tinplate – 2008 Steel Times International
Document
New Tenova Electrolytic tinning lines with insoluble anodes – 2008 at 9th international tinplate conference
Document
Solving the Insoluble: Electrolytic tinning lines with insoluble anodes – 2009 Iron & Steel technology
Document
Operating Success of insoluble anodes for tinplate – 2009 Iron & Steel Review
Document
Tenova Latest Electrolytic Tinning line with Insoluble anodes - 2012 at 10th international tinplate conference
Document
Operating of a High production tinning line with insoluble anodes – 2013 Metallurgical Plant and Technology

Europe

Lorenzo Licitra

Lorenzo Licitra

Sales & Marketing Director, Tenova Italimpianti

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Americas

Tom Walsh

Tom Walsh

Vice President Sales and Technology, Tenova Inc.

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China

Bao Yong Li

Bao Yong Li

Senior Sales Manager Italimpianti, Tenova Technologies (Tianjin)

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India

Amitabh Nandi

Amitabh Nandi

Managing Director, Tenova Technologies Pvt

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South East Asia

Giuseppe Zanzi

Giuseppe Zanzi

Chief Representative Officer, South East Asia and Oceania

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Tenova

Tenova is your worldwide partner for sustainable, innovative and reliable solutions in the metals and the mining industries.

From hydrometallurgy and pyrometallurgy to material handling, DRI to EAF, reheating furnaces to heat treatment furnaces, cold rolling mills to processing lines, roll grinders and texturing, our technologies minimize the environmental impact of your activities, operations, and final products.

 

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Tenova

Tenova is your worldwide partner for sustainable, innovative and reliable solutions in the metals and the mining industries.

From hydrometallurgy and pyrometallurgy to material handling, DRI to EAF, reheating furnaces to heat treatment furnaces, cold rolling mills to processing lines, roll grinders and texturing, our technologies minimize the environmental impact of your activities, operations, and final products.

 

Tenova S.p.A. Via Gerenzano, 58 - 21053 Castellanza - Italy

V.A.T. IT 04651530968.
REA MI-1763778
Share Capital € 18.443.700

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