NextGen® System for BOF Steelmaking
The NextGen® system is IN4.0 innovative hardware that offers a hybrid extractive/laser multipoint off-gas analysis with full spectrum analysis (CO, CO2, O2, H2, H2O vapor) suitable for BOF steelmaking.
Overview
Unlike other laser technology options, the full spectrum analysis capability with NextGen® provides for a more complete control functionality with absolutely no comprises for the dynamic control of burners, lances and fume system suction. As well, a more comprehensive water detection and a real-time Mass & Energy balance, which is required for the dynamic control of both chemical and electrical energy inputs to the EAF. In-situ systems can only provide a series of intermittent, discontinuous off-gas analysis points resulting in long periods of no analysis reading. By comparison, NextGen® provides continuous off-gas analysis from ALL sample locations simultaneously. Using a high velocity pump to continuously extract off-gas, the system filters and cleans the off-gas prior to introducing it into the sample station laser cells. Therefore, unlike in-situ technology, there is absolutely no risk of interrupted laser beam transmission when using clean gas. The key components of the NextGen® system are the gas probe, heated sample line, sample station cabinet, control cabinet and the analyzer computer server, located inside the control cabinet.
Technical data
Can be configured to provide the most comprehensive off-gas based Water Detection technology by analyzing of H2 and H2O vapor
Reliability from start-to-end of heat is exceptional, with no data interruption
Analytical response time from probe tip to analysis is approximately 8 seconds or less
Can be configured for dynamic control of fume system suction
Reduced installation & maintenance costs
Innovation
Standard features include:
- Continuous measurement by volume percent (%) concentration of four gases species (O2, CO, CO2 and H2).
- High performance sample gas dust filtration system (removing >99.999% of particles with a diameter >0.1 micron)
- Built-in automated gas probe purge control system with user configurable purge duration and interval
- High availability, uptime and low maintenance requirements
- User friendly and full featured touch screen HMI
- Built-in auto detection/diagnostic features (alarming output signals to plant automation system)
- All operational functions of analyzer are controlled and monitored by a software controller in the NextGen® analyzer computer server.
Automation
Off-gas data from NextGen® system is sent to plant PLC for real-time precise process/operation monitoring and optimization.
Environment
Maximizes Energy Efficiency (reduces C, Nat Gas, Electricity & O2)
Minimizes Yield Losses
Minimizes Refractory Wear
Minimizes Electrode Consumption
Minimizes Tap Alloy Additions
CO2 reduction
Digital
Off-gas data from NextGen® system is digitalized and can be sent to any designated secure plant server or cloud for real-time precise process/operation monitoring and optimization.
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